Xiamen YISHUN Carbon Composite Technology CO., LTD

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OE Carbon Wheels

OEM CARBON WHEEL SOLUTIONS -- Built in Germany





SLR Series




 
Different carbon rims available for Road/MTB/Gravel
High end hubs w/t Japanese bearings made in Taiwan
Spokes & Nipples Sapim/Dtswiss/Pillar
Wheel roundness tolerance: ≤0.3mm
Wheel lateral tolerance: ≤0.3mm
Wheel center tolerance: ≤0.3mm 
2 Years quality warranty of carbon rims & hubs
Worldwide product liability insurance
MOQ: 50 Pairs
EXW. Germany EUR 399+ Per Pair


240 Series




  
Different carbon rims available for Road/MTB/Gravel
High end hubs DTSwiss 240S
Spokes & Nipples Sapim/Dtswiss/Pillar
Wheel roundness tolerance: ≤0.3mm
Wheel lateral tolerance: ≤0.3mm
Wheel center tolerance: ≤0.3mm 
2 Years quality warranty of carbon rims & hubs
Worldwide product liability insurance
MOQ: 50 Pairs
EXW. Germany factory price


350 Series



 
Different carbon rims available for Road/MTB/Gravel
High end hubs DTSwiss 350S
Spokes & Nipples Sapim/Dtswiss/Pillar
Wheel roundness tolerance: ≤0.3mm
Wheel lateral tolerance: ≤0.3mm
Wheel center tolerance: ≤0.3mm 
2 Years quality warranty of carbon rims & hubs
Worldwide product liability insurance
MOQ: 50 Pairs
EXW. Germany factory price


Hand Built Wheels In Germany



All wheels are hand built by high precision machines via spoke tension control by Holland Mechanics Pro Truer.
The perfect allocation of spoke tension in every single spoke in
combination with a comparatively high spoke tension gives many advantages:


higher radial, lateral and torsional stiffness
less spoke tension loss over time
longer durability
less maintanance efforts like retrueing












OE CARBON RIM OPTIONS

YISHUNBIKE Patented TG 700C RIM BRAKE HTG Series
Same Profile available for Superlite Aero Disc Brake

 



HTG Features:

Different rim profiles available
Aerodynamic rim profile design with 19mm internal width to best fit 700*25C tires
HTG resin formula applied to combat braking temperature
Optimized brake surface for better braking performance
Clincher tire bead design for as high as 180 PSI tire pressure
Tubeless compatible

Learn more  >>






ASD DISC Features:

Different rim profiles available
Optimized lay-up schedule for light-weight & strength
21mm internal width to better fit extra wide tires
Asymetric & symmetric rim profiles available
Mid-hook tire bead design for better strength & higher tire pressure
Recommend tire & pressure : 700* 28-45C ≤90 PSI
Tubeless compatible

Learn more  >>



 


MTB Features:

Different rim designs for XC | TRAIL | ENDURO terrains
Optimized lay-up schedule for light-weight & strength
Nano graphene material applied for better strength
Hookless tire bead design for better strength
Tubeless compatible


Learn more  >>






CUSTOMIZED RIM PROJECT


 



Design customized rims & moulds
Economic moulding & tooling cost
US$ 4000 per mould, including one pair free testing samples
Efficient moulding solutions: all moulds & tooling are made in our own CNC workshop, 3 weeks to complete after confirmation
Minimum order quantity : 300 piece per year





HUBS OPTIONS 






SLR-M

Front Weight: 92 g
Rear Weight: 225.5 g

SLR-L

Front Weight: 92 g
Rear Weight: 244 g

SLR-DISC

Front Weight: 125.3 g
Rear Weight: 251 g

XXR-BOOST

Front Weight: 175.7 g
Rear Weight: 285 g






DT240

Front Weight: 107 g
Rear Weight: 213.7 g

DT240-DISC

Front Weight: 117.5 g
Rear Weight: 215.7 g

DT240-MTB

Front Weight: 118 g
Rear Weight: 227.4 g

DT240-BOOST

Front Weight: 123 g
Rear Weight: 220 g






DT350

Front Weight: 108.5 g
Rear Weight: 266.5 g

DT350-DISC

Front Weight: 134.7 g
Rear Weight: 270 g

DT350-MTB

Front Weight: 138 g
Rear Weight: 245.6 g

DT350-BOOST

Front Weight: 130.8 g
Rear Weight: 266 g




SPOKE & NIPPLE OPTIONS 



 

Wheel Accessory Options

SKEWERS & VALVES



Titanium Skewers


Super light titanium skewers, 46 g/pair
Alloy lever available in black, red and other colors.
Axle : 5/100 mm ; 5/130 mm ; Titanium          
Front Weight: 22 g; Rear Weight: 24 g


Steel Skewers


Durable steel skewers, 92 g/pair
Axle:5/100 mm ; 5/130 mm ; Titanium          
Front Weight: 44 g; Rear Weight: 48 g



Valve Extensions


Alloy 6061-T6, black annodized
Available in different lengths
Presta valve
Length: 25|38|50|60|80|100 mm


Tubeless Valve Stem


Alloy 6061-T6, black annodized
Available in different lengths
Presta valve
Length: 35|44|55|60|65|70|80 mm

RIM TAPES


Clincher Rim tape


Easy apply rim tape for clincher tires,

W/T different color options available
Width: 18 mm, 700C


    Tubeless Rim Tape


      High tensile & durable tubeless tape
      Available in different width,

      18 |22 |25 |27|30|35|45 mm


Pads & Rotors



 

Carbon Brake Pads
CAMPY|SHIMANO


High performance compound for carbon wheels.

Excellent stopping power wet and dry with superior

modulation and low pad wear rates.




Steel Disc Rotors


Color: Red|Black|Golden|Blue|Purple|Green|Orange|Silver
HIGH STRENGTH
SUPERIOR HEAT DISSIPATION
STAINLESS STEEL
EXCELLRNT DISC WEAR
 



  





Decals & painting solutions





DRY RUB-ON TRANSFER ( DRT )

On top of clear coating

STANDARD WATER TRANSFER DECAL

Applied before clear coating

NON PAINTED WATER TRANSFER DECALS  ( NPWT )

On top of clear coating


OPERATION PROCESS


OPERATION PROCESS


OPERATION PROCESS


Clean the surface of the clear coating finish rim
Remove backing paper  & place decals onto the rim
Smooth it down with fingers ( better wearing a silk glove)
Tear off the carrier tape along with the surface of decals gently
Press the decals again especially around the edge
Quality control & Package






Paint base oil coating on raw finish rims
Heat the rim at 80 degree for 40 minutes to 40% harden the coating oil
Lightly sand the rim surface smoothly by 1000# sand paper
Put decals into water & Transfer the decals onto the rim
Wait 120 minutes for the decal to transfer onto the rim
Paint finish oil coating to make matte or glossy finish
Heat the rim again at 80 degree for 120 minutes to completely harden the coating oil
Quality control & Package


 


Paint base oil coating on raw finish rims
Heat the rim at 80 degree for 40 minutes to 40% harden the coating oil
Lightly sand the rim surface smoothly by 1000# sand paper
Paint finish oil coating to make matte or glossy finish
Heating at 80 degree for 40 minutes to 40% harden the coating oil
Put decals into water & Transfer the decals onto the rim
Wait 120 minutes for the decal to transfer onto the rim
Heat the rim again at 80 degree for 120 minutes to completely harden the coating oil & decals
Quality control & Package
 



Wheel Building


 



Spoke lacing

Spoke Tightening
Tension Release
Wheel truer

Check the rim finish before lacing spokes
Choose correct spokes & hubs
Lace the spokes in correct angle and style
Use YISHUNBIKE electric tools to initially tighten the nipples





Install the wheel into YISHUNBIKE truing stand
Use YISHUNBIKE special tools to tighten the nipples
Make sure the roundness & flatness within 0.3mm
Send the firstly finished wheel for tension release
It would take around 70 minutes of our professional
wheel builders to complete one set wheels


Install the wheel into YISHUNBIKE tension release machine
Release the spoke tension at a certain pressure
Re-tighten and re-accurate the wheel tolerance
Release the spoke tension at a certain pressure again
Re-tighten and re-accurate the wheel tolerance
Release the spoke tension at a certain pressure again
To complete a wheel, it will need three times of tension releasing


Install the complete wheel into Holland Mechanics Pro Wheel Truer
This mechine will read the actual flatness & roundness & center alignment
With a DT swiss spoke tension connected to the machine,
it will also read the actual spoke tension of each spoke









Wheel packaging




STANDARD WHEEL CARTON


CUSTOMIZED WHEEL CARTON


Carton dimension:  83*17*66 cm
Carton weight: 2kg
Carton Color: brown color
Carton logo:  Without Logo
One carton for one pair wheels

Carton dimension: 83*17*66 cm
Carton weight: 2kg
Carton Color:  Customization available, with MOQ of 300 PCS
Carton logo: Customization available, with MOQ of 300 PCS
One carton for one pair wheels






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